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The BTK series iron separator for magnetic mining is designed using advanced technology. It consists of an electromagnetic iron removal device, a metal detector, non-magnetic idler roller, and a rectifier control cabinet. This system can be matched with conveyor belts to eliminate magnetic impurities such as raw ore, sintered ore, pellet ore, and block ore. It effectively separates ferromagnetic materials, protecting crushers from damage. The system offers several advantages, including a compact drum-shaped structure, automatic belt alignment, ease of maintenance, low power consumption, and the ability to operate in harsh environments.
Technical Feature
1. The magnetic field design in this system is based on optimized computer simulations.
2. Features a compact drum shape structure with automatic belt alignment.
3. Easy to maintain and consumes low power.
4. Offers full functionality with manual and centralized control, suitable for harsh environments.
5. Used with a metal detector to create an automatic detection system that prevents iron leakage.
6. Multi-level separation ensures effective removal of ferromagnetic materials with minimal contamination.
Structure
1. Electromagnetic Iron Removal Device: The main magnetic field comprises the main magnetic pole, which is electromagnet type, while the secondary magnetic pole may be either electromagnet or permanent magnet. Iron discharge is automatic, and installation is fixed.
2. Metal Detector: HTK magnetic iron ore removal and metal detectors work together, reducing the ability to absorb iron from the main magnetic system to the secondary magnetic system.
3. Non-Magnetic Idler Roller: No magnetic roller should be used under the main magnetic pole.
4. Rectifier Control Cabinet: A special belt-type electromagnetic iron remover, metal detector, and rectifying control cabinet form the magnetic system.
Work Principle
The BTK magnetic iron removal system transports materials on the conveyor belt, with a metal detector installed at the front and a BTK special magnetic iron separator behind it. The non-magnetic splitter platform is connected to the iron parts that are sucked out after the iron bar. The rectifier control cabinet is linked to the metal detector and the special belt electromagnetic iron remover. When the metal detector detects iron materials, an alarm is triggered. The signal is sent to the rectifier control cabinet, which starts the belt-type iron removal and excitation. In the main magnetic pole, iron parts and some more magnetic materials are also attracted. Through the rotation of the discharging iron straps backward movement, due to the differences in shape and magnetic properties between magnetic ore and iron, the magnetic separation through three times in the area results in most of the magnetic ore falling onto the conveyor belt, while a small amount of material with iron is separated into the platform. After four times, a good effect is achieved.
Application
It can match with the conveying belt to eliminate magnetic impurities, such as original ore, sintered ore, pellet ore, block ore, and others. It can separate ferromagnetic materials with the least mine to protect the crushers.
Technical data
NO.
Model
Cooling method
width of conveyor belt(mm)
mean
power (≤kw)Main
existing power   Â
(≤kw)Ancillary
existing
power
(≤kw)Width
of
Unloading
iron
Belt(mm)driving
power(kw)Model
of
metal
detector
1
BTK-6
self-cooling
600
2.0
5.0
4.8
500
3.0
GJT-650
2
BTK-8
800
3.0
9.0
7.5
650
4.0
GJT-800
3
BTK-10
1000
4.6
13.0
10.8
800
5.5
GJT-1000
4
BTK-12
1200
5.0
18.0
15.0
1000
5.5
GJT-1200
5
BTK-14
1400
6.5
25.0
18.0
1200
7.5
GJT-1400
6
BTK-16
1600
8.0
32.0
27.0
1400
11.0
GJT-1600
7
BTK-18
1800
9.5
45.0
36.0
1600
15.0
GJT-1800
8
BTK-20
2000
10.6
50.0
42.0
1800
15.0
GJT-2000
Shipped in 20 days after payment.
Company & Customer Visiting
There is no better, only better.
Weifang Baite Magnet Technology Co., Ltd. is a modern joint-stock enterprise producing magnetic and power equipment. Our services cover over 10 areas, including electricity, coal, building materials, metallurgy, ports, mining, nonferrous metals, and power environmental production. Currently, we have provided more than 3000 domestic customers with reliable, value-added, and convenient professional equipment and programs. At the same time, we occupy more than 60% of the market share in magnetic separation equipment matching China's ball mill, crusher, and iron sand ship industries. Baite has firmly implemented ISO 9001:2000 international quality management system standards and ISO 10012 international quality inspection system standards.
Factory Advantages & Service
Baitemagnet factory designs and produces various types of customized products for general users and special users. The company owns a 3,000 square meter mine machinery production plant in Linqu area of Weifang, and each product has a separate workshop with specialized production workers. Most of our products are self-developed, combining advanced technology at home and abroad to ensure industry competitiveness and fully meet customer technical requirements. Our production capacity is strong, and we have a special production line for customers in urgent need of goods.
We are enthusiastic, provide high-quality service, and prioritize customer value. We offer spare parts and vulnerable parts of the products at factory prices.
If equipment failure occurs during production, the company will respond within 24 hours by providing a clear solution, prioritizing resuming production before addressing responsibilities to quickly solve the problem.
FAQ
1.Q: Can you provide samples?
A: Yes. We can make customized samples for you for quality checking and design confirmation.
2.Q: How long is the warranty of your equipment? Does your company supply spare parts?
A: The warranty period of our equipment is one year. Of course, we will supply spare parts for you for life at the lowest cost.
3.Q: How to make the payment?
A: We accept payments via T/T, Western Union, Cash, or L/C. For T/T, the customer can choose 100% advance payment or 30% deposit, with the remaining 70% paid before shipment.
4.Q: What is the shipping port?
A: Usually, we ship from Qingdao Port. If you prefer another port, we can coordinate with you.
5.Q: What is the lead time?
A: 30-45 days after payment and confirmation of production drawings.
6.Q: What is your MOQ?
A: Normally, 1 piece is acceptable. Please consult with our sales team for details.
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Model NO.: BTK
Energy Saving: Energy Saving
Warranty: 1 Year
Color: Multi Color
Customized: Customized
Condition: New
Cooling Method: Self-Cooling
Belt Width: 650-2000mm
Main Existing Power: 5-50kw
Average Power: 2-10.6kw
Width of Self-Cleaning Belt: 500-1800mm
After-Sales Service Provided: Engineers Available to Service Machinery Overseas
Trademark: Baite
Transport Package: Steel Frame and Wood Carton
Specification: carbon steel
Origin: Shandong, China (Mainland)
HS Code: 8505119000
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Introduction
Packaging & Delivery