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**Plastic Shredding and Pelletizing System for Film/Bottle**
**Model NO.:** ASP
**Voltage:** 380V 50Hz or Customized
**Electric Components:** ABB, Schneider, LS, Omron, or Customized
**Application:** Film, Raffia, Trim, Hollow Parts, Bottle
**Capacity Range:** 150-250kg/H
**Trademark:** ACERETECH
**Transport Package:** Wooden Pallet
**Specification:** CE, TUV
**Origin:** Jiangsu Zhangjiagang
**HS Code:** 8477209000
The ASPTM series shredding and pelletizing system is a fully integrated solution designed to streamline the plastic recycling process. Combining shredding, crushing, feeding, plasticization, and pelletizing into one efficient program, this system is ideal for processing a wide range of plastic waste such as film, raffia, trim, purge, hollow parts, bottles, and foaming materials.
This system is particularly suited for plant recycling applications, offering a cost-effective and reliable way to transform various types of plastic scraps into high-quality pellets. The design ensures smooth operation, minimal energy consumption, and excellent performance across different types of input materials.
**Shredding/Enforcing Feeding**
In collaboration with European shredder suppliers, the system features specialized shredding rotors that work in tandem with single-screw extruders. This setup effectively reduces, crushes, and feeds various types of plastic scraps, including film, bottles, woven bags, fabrics, purges, and lumps. The system is highly adaptable, making it suitable for all kinds of plastic scrap in any condition.
**Melt Filtration**
A standard single plate/piston double station screen changer or a non-stop double plate/piston four-station screen changer can be installed on the extruder head. This advanced filtration system ensures high-quality output by removing impurities and ensuring consistent material flow. The level of filtration required depends on the quality of the input material and the intended use of the final pellets.
**Plasticization and Degassing**
A specialized single-screw extruder gently melts the crushed plastic scraps. The material is processed through a 32D section, where it is thoroughly melted and plasticized. A dual-zone vacuum degassing system efficiently removes moisture and low-molecular substances, making this system especially suitable for heavy printed and moisture-sensitive plastics.
**Pelletizing**
The die-face water ring pelletizing system is the standard granulating method used in the ASPTM system. It includes a self-adjusting pelletizing head that maintains optimal blade pressure for superior granulate quality and long service life. The rotational speed of the blades is automatically adjusted based on the extrusion pressure, ensuring consistent and high-quality results.
**Flowchart**
1. Belt Conveyor
2. Hauling Roller
3. Shredder
4. Extruder
5. Vacuum Volatilization
6. Filtration Unit
7. Water-Ring Pelletizing Unit
8. Under-Water Pelletizing Unit
9. Strand Pelletizing Unit
10. Storage Silo
**Specification**
| Type | Feed Opening | Motor Power (SIEMENS Original) | Capacity | Industrial PC Screen |
|------|--------------|-------------------------------|----------|---------------------|
| ASP | 300*500mm | 75KW | 150-250kg/h | 19 inch |
**Advantages of the Shredding and Pelletizing System**
- Suitable for both light and heavy recycling
- Easy to operate
- Intelligent control: One-button start/stop
- Compact design with minimal space requirements
- Energy-efficient, with up to 25% reduction in power consumption
This system offers a complete and efficient solution for plastic recycling, delivering high-quality pellets while reducing costs and improving overall productivity. Whether you're dealing with small-scale or large-scale operations, the ASPTM series is a reliable choice for your plastic processing needs.